P. Gopi Krishnana,*, R. Srinivasanb, D. Pritimac and A. Bovas Herbert Bejaxhind
aAssistant Professor, Department of Mechanical Engineering, Dr.N.G.P. Institute of Technology, Coimbatore, Tamil Nadu, India
bAssociate Professor, Department of Mechanical Engineering, Sri Krishna College of Technology, Coimbatore, Tamil Nadu, India
cProfessor, Department of Mechatronics Engineering, Sri Krishna College of Engineering & Technology, Coimbatore, Tamil Nadu, India
dAssociate Professor, Department of Mechanical Engineering, Saveetha School of Engineering, SIMATS, Chennai, Tamil Nadu, India
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Friction stir welding (FSW) is a green manufacturing process that does not liberate smoke, fume and odour unlike the conventional arc welding. This research article aims at finding the ultimate tensile strength of the Aluminium matrix composites welded by FSW with the process parameters such as tool rotation speed, weld traverse speed and axial force. The search optimization is carried out in two phases using MATLAB environment. Firstly, the regression equation of the experiments is utilized to find the better design points by Genetic Algorithm (GA) through pool generation, cross-over and mutation. Secondly, the top design points obtained in GA are stored in a new pool, from which the global best optimal design is selected by Firefly Algorithm (FA). Since, every algorithm has different features and highlights, the coupled GA-FA algorithm is utilized to obtain the optimal point that gives the best ultimate tensile strength of the welded composite. The results demonstrate that the optimal points are distributed in several points of design space that needs to be searched out by the effective optimization strategy. The convergence rate, speed of the optimization and coverage of the design points are also improved. The algorithm shows good agreement with the confirmation tests also with errors less than 5%.
Keywords: Optimization, Metaheuristics, Genetic algorithm, Firefly algorithm, Friction stir welding.
2023; 24(6): 1050-1059
Published on Dec 31, 2023
Assistant Professor, Department of Mechanical Engineering, Dr.N.G.P. Institute of Technology, Coimbatore, Tamil Nadu, India
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