An inhomogeneous coloration near the surface area of a RBSN (Reaction Bonded Silicon Nitride) sample proceeded due to an interaction between the gas atmosphere and silicon nitride. This unwanted non-uniform band formation of alpha silicon nitride was controlled using a graphite crucible, which resulted in a lower nitrogen partial pressure in the atmosphere. The reduced nitrogen partial pressure improved the nitridation rate up to 99% and successfully removed the grey coloration. By varying the nitrogen partial pressure in the atmosphere, a physical explanation for the discoloration in the grey-colored area could be given.
Keywords: RBSN; nitridation; band formation; coloration