Articles
  • Study on motorized spindle with full ceramic ball bearings and lubrication at high speeds
  • Yonghua Wanga, Songhua Lia,b,*, Chao Weic, Yu Zhanga, Gefei Lina, Dong Ana and Jining Zhaoa

  • aSchool of Mechanical Engineering, Shenyang Jianzhu University, Shenyang 110168, China
    aNational-Local Joint Engineering Laboratory of NC Machining Equipment and Technology of High-Grade Stone, Shenyang 110168, China
    cSchool of Engineering Training and Innovation, Shenyang Jianzhu University, Shenyang 110168, China

  • This article is an open access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/4.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

The lubrication methods and material characteristics of high-speed rolling bearings significantly impact the vibration and temperature of motorized spindles in high-speed machine tools. This study focuses on replacing traditional metal bearings with full ceramic ball bearings and analyzes three different types of bearings: Si3N4-Si3N4, ZrO2-Si3N4, and GCr15-GCr15. Based on the quasi-static and oil film thickness theory of bearing, the influence of rotational speed on the centrifugal force of bearings of different materials and the oil film thickness of the raceway center of inner and outer rings was analyzed. According to different lubrication methods, the vibration and temperature rise characteristics of motorized spindle bearing systems under high-speed working conditions are analyzed in experiment. The results indicate that Si3N4-Si3N4 bearings exhibit lower centrifugal force and thicker oil films than the others. The experimental results show that the vibration-effective value of the Si3N4-Si3N4 bearing is lower than that of the other two materials when the speed is higher. Grease lubrication slightly reduces vibration acceleration compared to oil-air lubrication. The temperature rise difference of motorized spindle of oil-air lubricated full ceramic bearings is smaller than that of grease lubrication, and the average temperature rise difference is 4℃. Full ceramic bearings outperform steel bearings in all aspects under the same working conditions, and the Si3N4-Si3N4 bearing embodies the advantages of dynamic and thermal performance.


Keywords: Full ceramic ball bearings, High-speed motorized spindle, Lubrication methods, Vibration characteristics, Temperature rise characteristic.

This Article

  • 2024; 25(4): 643-659

    Published on Aug 31, 2024

  • 10.36410/jcpr.2024.25.4.643
  • Received on Apr 14, 2024
  • Revised on Jun 17, 2024
  • Accepted on Jul 5, 2024

Correspondence to

  • Songhua Li
  • aSchool of Mechanical Engineering, Shenyang Jianzhu University, Shenyang 110168, China
    aNational-Local Joint Engineering Laboratory of NC Machining Equipment and Technology of High-Grade Stone, Shenyang 110168, China
    Tel : +86-136 0407 0287 Fax: 024-24692196

  • E-mail: lisonghua@sjzu.edu.cn