In recent years, metal baseball bats, particularly those crafted from aluminum, have gained significant traction over traditional wood bats due to their perceived advantages. These metal counterparts offer extended hitting distances and increased durability, appealing traits for players seeking improved performance. However, they also come with their own set of shortcomings. Therefore, this study evaluates the mechanical properties of five distinct materials, including Maraging Steel, Steel PH, Ti 6Al-4V (Grade 5), Ti, SP-500, and nanostructured material NiFe. Following established industry standards, each material underwent rigorous testing procedures to assess key mechanical characteristics such as tensile strength, yield strength, hardness, and ductility. In particular, the focus on the mechanical characteristics of nanostructured material NiFe sheds light on its potential suitability for sports applications, notably in the design and manufacturing of equipment such as baseball bats, softball bats, and golf clubs. NiFe exhibits impressive strength, as indicated by its high yield strength, suggesting its ability to withstand significant mechanical loads without permanent deformation. This attribute is crucial in sports equipment, where durability and resilience are paramount for ensuring performance and safety during use.

Keywords: Surface coating, Wear resistant, Durability.