R. Vinothkumara,*, J. Manirajb and V.S. Thangarasuc
aDepartment of Mechanical Engineering, Nehru Institute of Engineering and Technology, Coimbatore, Tamilnadu 641105, India
bDepartment of Mechanical Engineering, Kalaignar Karunanidhi Institute of Technology, Coimbatore, Tamilnadu 641402, India
cDepartment of Mechanical Engineering, Indra Ganesan College of Engineering, Tiruchirappalli, Tamilnadu 620012, India
This article is an open access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/4.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
The current study aims to describe the experimental examination and ultrasonic machinability behavior of the titanium composite, which is synthesized by a casting technique. Tungsten carbide (WC) works as reinforcing particles and adds 6% of the titanium alloy's weight. Material properties, characterization, and alloy composition are examined by mechanical testing, scanning electron microscopy (SEM), and energy dispersive x-ray analysis (EDAX), respectively. Rate of metal removal (RMR) and surface finish (SF) are evaluated by the variation of ultrasonic machining (USM) input constraints such as power rating, slurry concentration, and grit size. Ultrasonic machining parameters and desired responses are optimized using the Taguchi technique. The ultrasonically machined surface and its microstructural analysis are investigated using atomic force microscopy (AFM). The desirable RMR was attained at a power rating of 450 W, a 20% slurry concentration, and a grit size of 400. Surface finish was reached at a power rating of 150 W, 15% slurry concentration, and grit size of 400
Keywords: Titanium composite, Tungsten carbide, Rate of metal removal, Ultrasonic machining, Atomic force microscopy
2023; 24(3): 453-460
Published on Jun 30, 2023
Department of Mechanical Engineering, Nehru Institute of Engineering and Technology, Coimbatore, Tamilnadu 641105, India
Tel : +919944121507