Articles
  • Preparation and performance of fly ash-loess based ceramic membrane supports: Effect of calcium carbonate addition and sintering temperature
  • Zhi Tonga,*, Miaoyu Lia, Dachuan Lib, Kui Wub and Xiaoyu Yanga

  • aSchool of Environmental and Chemical Engineering, Xi’an Polytechnic University, Xi’an 710000, China
    bShaanxi Modern Architectural Design and Research Institute, Shaanxi Xi'an 710000, China

  • This article is an open access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/4.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Porous mullite ceramic membrane supports were prepared by fly ash as the main raw material, with addition of loess and bauxite in the ratio of silicon to aluminium in the mullite phase (3Al2O3-2SiO2), calcium carbonate as pore-forming agents and polyvinyl alcohol as the binder. The effects of calcium carbonate addition (0, 5, 10, and 15 wt%) and sintering temperature on the performance of prepared supports, including crystalline phase evolution, microstructure, porosity, flexural strength, and pure water flux, were investigated. The results shows that the increase in sintering temperature is beneficial to the formation of the mullite crystalline phase and improves flexural strength. When the sintering temperature reached 1200 °C and the calcium carbonate content was 5%, the porosity of the support was 46.3% and the flexural strength was 77.7 MPa. Based on the experiments, central composite experiments and response surface analysis were carried out to optimise the preparation conditions, and determine the optimum amount of calcium carbonate addition and sintering temperature. The results of the study are of reference value for the study of inorganic ceramic membrane support


Keywords: Ceramic membranes support, Fly ash, Porous mullite, Sintering temperature, Calcium carbonate

This Article

  • 2023; 24(2): 308-320

    Published on Apr 30, 2023

  • 10.36410/jcpr.2023.24.2.308
  • Received on Sep 13, 2022
  • Revised on Oct 25, 2022
  • Accepted on Nov 3, 2022

Correspondence to

  • Zhi Tong
  • School of Environmental and Chemical Engineering, Xi’an Polytechnic University, Xi’an 710000, China
    Tel : 029-62779281 Fax: 029-62779281

  • E-mail: 1018915428@qq.com