P. Mohan Kumara,*, V.C. Uvarajab and P. Madhuc
aDepartment of Mechanical Engineering, Jayalakshmi Institute of Technology, Thoppur, Dharmapuri-636352, Tamil Nadu, India
bDepartment of Mechanical Engineering, Bannari Amman Institute of Technology, Dathyamangalam-638401, Tamil Nadu, India
cDepartment of Mechanical Engineering, Karpagam College of Engineering, Coimbatore-641032, Tamil Nadu, India
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In this research work, alumina (Al2O3) with Partially Stabilized Zirconia (PSZ) and Yttria Stabilized Zirconia (YSZ) were coated on the engine piston and intake and exhaust valves using the atmospheric plasma spray technique as a thermal barrier coating (TBC) over NiCrAl bond coat. The aim of this work is to experimentally investigate the thermal cycling behavior and performance and emission analysis of the coated engine fuelled with ternary blends produced from castor and jatropha seed oils dosed with diesel. Three ternary blends were prepared in various proportions of B20, B40 and B50 and tested in coated and uncoated engines. The experimental findings revealed that Al2O3/YSZ based TBC has good thermal cycling behavior and the formation of thermally generated oxide (TGO) was primarily responsible for the spallation of the coating. The ternary blends showed higher brake thermal efficiency (BTE) and lower specific fuel consumption (SFC) when operated in the TBC engine. At B20 operating conditions maximum improvement of 2.98% and 3.43% BTE is recorded using Al2O3/PSZ and Al2O3/YSZ coated engine compared to conventional engine operated with neat diesel. In emissions, compared to conventional diesel engines, both TBC coated engines produced less HC and CO with increased NOx levels
Keywords: Biodiesel, Ternary blends, Thermal barrier coating, Thermal cycle test, Engine performance
2022; 23(5): 647-655
Published on Oct 31, 2022
Department of Mechanical Engineering, Jayalakshmi Institute of Technology, Thoppur, Dharmapuri-636352, Tamil Nadu, India
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