A newly conceived geopolymer composite was fabricated by a combination of the geopolymer and polyurethane sponge. The density and porosity of hardened geopolymer composite, corresponded to different pore sizes of polyurethane sponge, exhibited no significant differences from each other. However, the mechanical behavior, the compressive strength and flexural strength, showed slight differences accordingly. Fracture of the geopolymer composite exposed to high compressive load was not observed from all specimens containing polyurethane sponge. The toughness enhancement of the geopolymer composite, due to spontaneous elasticity of polyurethane sponge, crack spread, and crack diffraction, was identified through the stress-strain curve and microstructure of fracture surface. The newly designed geopolymer composite having a 3-dimensional sponge skeleton showed relatively higher flexural strength of 8.0MPa than other conventional geopolymer composites.

Keywords: Geopolymer, Polyurithane, Composite, Compressive strength, Flexural strength. Introduction Geopolymer consists